Performance Comparison of Rare Earth Aluminum Alloy Cables vs. Copper Cables and Pure Aluminum Cables

Cable Performance

Copper Core Cable

Aluminum Core Cable

Rare Earth Aluminum Alloy Cable

Remarks

Material

Electrical Copper (Soft Temper)

Electrical Aluminum (Soft Temper)

Alloy      (Soft Temper)

 The conductor of rare earth aluminum alloy cable adopts 8176 series electrical rare earth aluminum alloy rod containing rare earth elements. Rare earth elements mainly improve the mechanical properties of aluminum conductors, reduce impurity content, and optimize the electrical and metallurgical properties of aluminum conductors.

Design Life (Years)

30

30

≥40

It mainly depends on strict production in accordance with national standard processes and the adoption of high-quality cable raw materials.

Current-carrying Capacity (With the Same Cross-sectional Area)

High

Low

Medium

Cables with alloy conductors can match or exceed the current-carrying capacity of copper conductor cables by increasing the cross-sectional area, resulting in lower line loss and reduced electricity costs.

Voltage Drop (After Corresponding Model Selection)

Medium

High

Low

Alloy conductor cables adopt improved cable manufacturing processes to deliver excellent skin effect resistance, high transmission efficiency and low contact resistance, which reduces line loss and electricity expenses.

Corrosion Resistance

General

Excellent

Superior

Aluminum inherently possesses corrosion resistance stemming from the passivation effect when its surface comes into contact with air. A thin, dense oxide film forms instantly to prevent further oxidation.

Creep Resistance

Excellent

General

Superior

The addition of rare earth elements transforms aluminum electrical alloy into a high-performance conductive alloy conductor.

Joint Connection Stability

Excellent

General

Excellent

By adopting conductor materials of the same type, the thermal expansion and contraction coefficients of copper-aluminum transition terminals can be made consistent.

Cable Weight

Heavy

Light

Light

With the same current-carrying capacity, rare earth aluminum alloy cables weigh approximately half of copper core cables.

Bending Radius

10d-20d

10d-20d

≥7d

d stands for cable diameter

Rebound Performance

High

High

Low

Approximately 40% lower than copper core cables

Conductor Flexibility

Medium

Poor

Excellent

Properties of Soft Aluminum

Conductor fracture resistance

Excellent

Poor

Superior

Improve the fracture resistance of conductors by increasing the content of rare earth elements

Low temperature resistance

Excellent

Good

Excellent

Silane Crosslinking Compound with Independent Intellectual Property Rights

Easy to install

General

General

Excellent

Alloy cables feature light weight, easy bending and low rebound.

Economic performance

Poor

Medium

Excellent

Low full-life cycle costs covering product structure, production management, installation & laying, electricity charges and other aspects.

Flame retardant and fire-resistant performance

Yes

No

Yes

Comply with Class IA flame retardant performance and Class I fire resistance performance specified in GA306.

UV aging resistance

None

None

Have

This performance is related to the quality of the sheath material.

Safety performance

Excellent

General

Excellent

Authoritative type test reports issued by national institutions are available.

 

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